Metodologi Penilaian Kesehatan Conveyor Berbasis Data Commissioning pada Pabrik Semen

Authors

  • Toto Supriyono Universitas Pasundan Author
  • Mohammad Fahrur Rozi Universiti Teknikal Malaysia, Melaka Author

Keywords:

Commissioning, Conveyor, Equipment Health Index, Overhaul, Reliability system

Abstract

Conveyor merupakan peralatan kritis dalam operasional pabrik semen yang keandalannya berpengaruh langsung terhadap kontinuitas proses produksi. Penelitian ini bertujuan mengembangkan metodologi penilaian kesehatan conveyor berbasis data commissioning menggunakan pendekatan Equipment Health Index (EHI). Metode penelitian meliputi pemilihan parameter operasional utama, penetapan batasan berdasarkan data commissioning, perhitungan deviasi kondisi aktual, serta pembobotan parameter sesuai tingkat kepentingannya. Nilai EHI dihitung melalui proses normalisasi dan agregasi parameter, kemudian diklasifikasikan ke dalam kategori kesehatan. Metode ini dit-erapkan pada tiga unit conveyor di pabrik semen. Hasil menunjukkan bahwa Conveyor A memiliki nilai EHI sebesar 0,887 dan dikategorikan sehat, yang mengindikasikan kondisi operasi sangat mendekati nilai de-sain tanpa anomali signifikan. Conveyor B memperoleh nilai EHI 0,091 dan berada pada kategori kritis, yang mencerminkan penyimpangan ekstrem pada parameter utama serta risiko kegagalan dini. Sementara itu, Conveyor C memiliki nilai EHI 0,605 dan diklasifikasikan cukup, dengan deviasi moderat namun masih dalam kondisi stabil. Hasil ini menunjukkan bahwa EHI mampu membedakan tingkat kesehatan con-veyor secara kuantitatif dan objektif. Metodologi yang diusulkan efektif sebagai dasar pengambilan keputusan pemeliharaan berbasis kondisi un-tuk meningkatkan keandalan dan efisiensi operasional conveyor di pabrik semen. Metode ini juga dapat diterapkan pada berbagai peralatan di industri.

Downloads

Download data is not yet available.

References

1.Wills, B. A., & Finch, J. A. (2015). Wills’ Mineral Processing Technology: An Introduction to the Practical Aspects of Ore Treatment and Mineral Recovery. 8th ed., Butterworth-Heinemann.

2.Roberts, A. W. (2009). “Bulk solids handling: conveyors and transfer chutes.” Chemical Engineering Research and Design, 87(9), 1137–1146.

3.Bloch, H. P., & Geitner, F. K. (2012). Machinery Failure Analysis and Troubleshooting. 4th ed., Elsevier.

4.Mobley, R. K. (2008). Maintenance Fundamentals. 2nd ed., Elsevier Butterworth-Heine-mann.

5.IEEE Standards Association. (2018). IEEE Guide for the Commissioning of Industrial and Commercial Equipment. IEEE Press.

6.Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). “A review on machinery diagnostics and prognostics implementing condition-based maintenance.” Mechanical Systems and Signal Processing, 20(7), 1483–1510.

7.Ahmad, R., & Kamaruddin, S. (2012). “An overview of time-based and condition-based maintenance in industrial application.” Computers & Industrial Engineering, 63(1), 135–149.

8.Heng, A., Zhang, S., Tan, A. C. C., & Mathew, J. (2009). “Rotating machinery prognostics: State of the art, challenges and opportunities.” Mechanical Systems and Signal Processing, 23(3), 724–739.

9.Smith, R., & Hawkins, B. (2004). Lean Maintenance. Elsevier Butterworth-Heinemann.

10.Moubray, J. (1997). Reliability-Centered Maintenance. 2nd ed., Butterworth-Heinemann.

11.Blanchard, B. S., & Fabrycky, W. J. (2011). Systems Engineering and Analysis. 5th ed., Pearson Education.

12.ISO 55000. (2014). Asset Management — Overview, Principles and Terminology. Interna-tional Organization for Standardization.

13.ISO 5048. (1989). Continuous Mechanical Handling Equipment — Belt Conveyors with Carrying Idlers — Calculation of Operating Power and Tensile Forces. International Organ-ization for Standardization.

14.CEMA. (2020). Belt Conveyors for Bulk Materials. 7th ed., Conveyor Equipment Manufac-turers Association.

15.IEEE Standards Association. (2018). IEEE Guide for the Commissioning of Industrial and Commercial Equipment. IEEE Press.

16.Mobley, R. K. (2002). An Introduction to Predictive Maintenance. 2nd ed., Elsevier Butter-worth-Heinemann.

17.Bloch, H. P., & Budris, A. R. (2010). Pump User’s Handbook: Life Extension. 4th ed., CRC Press.

18.Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). “A review on machinery diagnostics and prognostics implementing condition-based maintenance.” Mechanical Systems and Signal Processing, 20(7), 1483–1510.

19.Moubray, J. (1997). Reliability-Centered Maintenance. 2nd ed., Butterworth-Heinemann.

20.ISO 10816-3. (2009). Mechanical Vibration — Evaluation of Machine Vibration by Meas-urements on Non-Rotating Parts. International Organization for Standardization.

21.Harris, C. M., & Piersol, A. G. (2002). Harris’ Shock and Vibration Handbook. 5th ed., McGraw-Hill.

22.Tsang, A. H. C. (2002). “Strategic dimensions of maintenance management.” Journal of Quality in Maintenance Engineering, 8(1), 7–39.

23.Zio, E. (2016). “Some challenges and opportunities in reliability engineering.” IEEE Trans-actions on Reliability, 65(4), 1769–1782.

Downloads

Published

2026-10-14

Issue

Vol. 15 No. 1 (2026): April (2026)

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

How to Cite

Metodologi Penilaian Kesehatan Conveyor Berbasis Data Commissioning pada Pabrik Semen. (2026). Jurnal Teknik Mesin, 15(1), 27-38. https://jtm.ubl.ac.id/index.php/teknikmesin/article/view/80